RTP33 Comprimitrice Rotante
La RTP33 è un'eccezionale comprimitrice rotativa a funzionamento continuo, progettata per l'industria farmaceutica, chimica o alimentare e per chi necessita di produrre grosse quantità di pellet. Il motore trifase da 2.2Kw di questa comprimitrice, aziona 33 set di punzoni, che pressano materiali granulari o materie prime in polvere secche, in piccoli pellet tondi, con un diametro massimo di 12mm. Grazie ad una capacità produttiva di 110.000 unità per ora, la RTP33 può soddisfare qualsiasi esigenza commerciale, per la richiesta di pellet di elevata qualità di peso standardizzato.
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Nonostante la sua potenza e le grandi potenzialità produttive, la RTP33 rappresenta la scelta ideale per produrre grosse quantità di pellet ad un prezzo basso per unità. E' particolarmente efficace se utilizzata con materie prime, grazie ad una unità di aspirazione delle polveri integrata, che previene lo spreco di materiali. Il macchinario è stato realizzato con componenti di elevato livello industriale, che ne assicurano una lunga durata e facilità di utilizzo, con pochi controlli da apprendere. Il design consente di avere una manutenzione semplice della comprimitrice.
Indirizzata per la produzione di massa su larga scala, la RTP33 è una delle comprimitrici di pellet più veloci della nostra gamma, ed è la scelta migliore per i produttori commerciali.
I vantaggi principali della comprimitrice RTP33
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33 unità di taglio per velocizzare la produzione di massa fino a 110.000 unità per ora
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Potente motore da 2.2Kw
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Unità di aspirazione ad elevata efficienza per il riciclo della polvere ed evitare lo spreco dei materiali, oltre a renderla libera ad ostruzioni
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Centralina idraulica integrata
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Unità di buffer meccanica per evitare danni da sovraccarico per punzoni
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Facile da azionare grazie al sistema di controllo elettronico
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Velocità della torretta facilmente modificabile
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Diametro massimo del pellet di 12mm
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Spessore del pellet facilmente modificabile fino ad un massimo di 6mm
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Pressione massima di 40kn che assicura pellet duri, compatti e di grado farmaceutico
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Parti facili da rimuovere per una facile manutenzione e minor spreco di tempo
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Costruzione affidabile, solida e di qualità industriale
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Una comprimitrice progettata con cura per un uso commerciale per anni senza problemi.
Caratteristiche
Adatta per pressare materiale granulare o polveri secche, la comprimitrice rotativa RTP33 beneficia anche di un elevato numero di caratteristiche. E' progettata per un formato a doppia pressa, con 33 unità di taglio, che rende possibile produrrà da 43.000 fino a 110.000 unità per ora, a seconda della materia prima utilizzata. Il motore affidabile da 2.2Kw genera una grossa potenza, gestita facilmente tramite semplici comandi elettronici. Il motore si completa con una centralina idraulica integrata e un'unità di buffer meccanica per prevenire danni da sovraccarico per i punzoni.
Dato che questo macchinario è indirizzato per una produzione su larga scala e può elaborare una notevole quantità di materie prime, è essenziale che utilizzi queste materie prime efficacemente. La comprimitrice RTP33 fa tutto questo in maniera brillante, grazie alla sua unità di aspirazione delle polveri integrata, che impedisce lo spreco, recuperando automaticamente l'eccesso di polvere dall'area di stampaggio e riciclaggio. Questo mantiene pulite da eventuali ostruzioni anche le unità di taglio e aiuta ad avere un funzionamento più regolare e senza ritardi.
Tutte le impostazioni più importanti di questa comprimitrice sono facili da regolare, compresa la velocità della torretta, la profondità di riempimento, il diametro e la densità del pellet. Avere a disposizione fino a 40Kn di pressione, significa che la RTP33 è in grado di produrre pellet da 6mm costantemente solidi e con una finitura professionale. Il riempimento massimo da 15mm conferisce una profondità massima di 6mm al pellet, rendendoli adatti per una gran varietà di applicazioni. La RTP33 produce pellet tondi fino 12mm di diametro, e i punzoni possono imprimere disegni o lettere sulla superficie dei pellet.
Uso della comprimitrice RTP33
La cosa che impressiona maggiormente quando si utilizza questa comprimitrice è la sua velocità ed efficienza. Le 33 unità di taglio sfornano pellet in un batter d'occhio e il potente motore non è nemmeno molto rumoroso.
Il selettore di velocità offre due scelte, a seconda del tipo di pellet che si sta pressando. La velocità più lenta fornisce un output compreso tra i 43.000 e i 79.000 pellet per ora, e si utilizza con i materiali più duri come la ceramica. La velocità più alta dona un output compreso tra 59.000 e 110.000 pellet per ora, ed è adatta per le normali materie prime.
Quando bisogna sostituire i punzoni, nonostante siano molti quelli a disposizione, il processo è molto semplice da attuare e da apprendere.
Siccome questa comprimitrice è destinata per lunghe sessioni di produzione, è fornita di due grosse tramogge per le materie prime, in modo che l'operatore non debba spendere la maggior parte del suo tempo andando avanti e indietro per riempire la macchina. La manutenzione è molto semplice, grazie ad un accesso immediato alle parti interne, che possono essere sollevate per la sostituzione o la riparazione.
Specifiche tecniche
La comprimitrice RTP33 misura 1100mm x 480mm x 680mm e pesa 850 kg. Produce una pressione massima di 40Kn e la velocità della torretta è di 30 r/min. Il suo motore funziona ad una potenza massima di 2.2Kw. E' disponibile sia per essere compatibile con corrente monofase che trifase, ossia può funzionare dia con la 110v che con la 220v.
La profondità massima di riempimento è di 15mm e il diametro massimo per i pellet tondi è di 12mm. La macchina può produrre pellet con uno spessore massimo di 6mm.
Il nostro verdetto
Questa è una macchina straordinariamente efficiente, che effettua un lavoro affidabile per realizzare pellet di gran qualità, velocemente. La RTP33 è davvero conveniente, considerando la velocità e la qualità che offre. Con un peso da 850kg si tratta di un gran bel pezzo di equipaggiamento, costruito per essere solido, avere un bell'aspetto, ma che non raggiungesse solo l'obiettivo di essere affascinante. Se siete una compagnia chimica, di materie prime, una società tecnologica o qualsiasi altro produttore che necessita di una produzione su larga scala di pellet tondi, questa comprimitrice può soddisfare le vostre esigenze.
| Nome | Valore |
|---|---|
| Prodotto | RTP 33 |
| Numero di punzoni | 33 |
| Pressione massima (Kn) | 40 |
| Massima Pre-Pressione | 40 |
| Diametro massimo delle compresse (mm) | 12 |
| Profondità massima di riempimento (mm) | 15 |
| Spessore massimo delle compresse (mm) | 6 |
| Velocità della torretta (r/min) | 14 – 30 |
| Capacità di produzione massima per ora | 118800 |
| Numero di stazioni di riempimento | 2 |
| Compresse a doppio strato | Si, su richiesta. |
| Motore (KW) | 2.2 |
| Numero di fasi | 3 |
| AMP | 32 |
| Volt | 440v |
| Altezza (mm) | 1600 |
| Larghezza (mm) | 950 |
| Profondità (mm) | 960 |
| Peso (kg) | 927 |
The tooling that fits the RTP 33 can also be used in the RTP 9 and RTP 41. The spare parts on the RTP 33 are not interchangeable with the other RTP models.
Yes and no. There are products that are more difficult to compress into tablets than others. As a result, these might require excipients to help the product bind into a tablet. If you have a formula which requires more force than 40 kN, and you are not able to increase the amount of binding agent, then the RTP 33 is not the right machine for you. If you are able to increase the amount of binding agent and decrease the amount of active ingredient, then the RTP 33 will work for your needs.
Yes, you can, but there are a number of requirements that we need to fulfill first.
You will need to contact our team and provide them with a copy of all of your MSDSs for all of the components of your mix.
We need to have a good understanding of your business and the challenges you are facing.
You will also need to book an appointment with the office that you would like to visit.
For more information please get in contact with the team: https://www.lfatabletpresses.com/contact
This is possible only if the weight of your tablets do not need to be the same in each shape and if your formula has excellent direct compression. Essentially, if you are able to press a tablet using the largest of the tooling sets, then the rest of them should work as well.
Yes. Very easily.
We have free lifetime technical support for all machines sold by LFA.
Just contact us with your machine serial number and we would be happy to help you with any problems.
If you require a lower maximum fill depth to help prevent waste, then yes this is possible, but you will need to reach out to your regional LFA office to order the necessary parts. However, we are not able to increase the maximum fill depth on the RTP 33.
Yes. You can order custom tooling here
Yes, you can put different formulations in each hopper as long as they have similar flow properties and would not react with one another. This would typically only be done when producing a dual layered tablet which would require some modifications to the machine for this to be possible.
It would be possible to use different formulations in each hopper without making a dual layered tablet as long as there was no issue with cross contamination because that certainly would occur to some extent.
Yes, the RTP33 can be run using only one hopper. However, you will be cutting the production capacity of your machine in half so there likely is no reason you should do so. It would be a better idea to simply slow down the turret to decrease the rate of production.
The standard RTP 33 does not come with a turret that fits Euro (ISO 18084) or TSM tooling. The turret and cams would need to be changed in order to accommodate this. You would be better off purchasing RTP tooling which is designed to fit the RTP 33.
Yes, the RTP 33 is capable of making dual layered tablets, however some modifications would be required to make this possible. It is recommended that you either order your machine with the dual layered tablet capability or return your machine to LFA so that our technicians can make sure that the change is completed properly. That being said, if you have an experienced technician on hand the parts are available to purchase in a set.
Yes, the RTP 33 will be able to function properly with corrosive materials. However, specialized tooling would need to be used to help prevent wear and to extend the life of the machine. The machine would also need to be thoroughly cleaned and lubricated every time it is used. Any corrosive material used with a machine will cause excessive wear to the wear parts. As a result, it is likely that they will need to be replaced more often.
Unless you have a formula with excellent direct compression and flow properties you should never run the RTP 33 at its maximum speed. On any rotary press, as you increase the speed of the turret’s rotation, you are also decreasing the dwell time. This refers to the amount of time that the tablet is under compression. As dwell time decreases, so does the compression force, so increasing the speed on a rotary press actually decreases the amount of pressure that machine is using. Even at the highest pressure setting, this will still be true as you increase the speed of the turret's rotation. For this reason it is not recommended to run the machine at its highest rate of production.
Yes, it will be very important for the operator to have a thorough knowledge of the cleaning and maintenance processes for the RTP 33. Cleaning should be done after each day the machine is in operation or in between batches where cross contamination could be an issue. Maintenance should be performed regularly, as stated in the lubrication schedule. Both the cleaning and lubrication schedules can be found here:
Yes, the TDP and RTP range all have a weight adjustment for it.
on the TDP it is the bottom of the two cogs on the lower drift pin assembly.
Here is a link to a video showing you how to tune up the TDP 5: https://www.youtube.com/watch?v=4dTscUdRJzQ
Here is a link to a video showing you how to tune up the RTP 9 or the RTP 118: https://www.youtube.com/watch?v=YJFt5AFJ1hw
It is important to know that the exact weight of each tablet will vary from tablet to tablet.
A well-homogenized mix that has a consistent granule size should be able to achieve an accuracy of +/- 3% or less.
The RTP 33 comes with a keyed upper turret, however, if you are interested in purchasing a refurbished machine, it is always best to contact the relevant office to inquire if the machine does in fact come with one. If your product requires both the upper and lower turrets to be keyed, this will have to be done in our factory. The lead time for this will be about 8 weeks.
The RTP 33 does not have a force feeder option and is fed by what is known as a gravity fed system. A gravity fed system includes a specially designed hopper that feeds the powder into the feeder tray. The feeder trays are designed to allow the powders to drop into the die cavity when each station is positioned above the fill cam. The fill cam pulls the lower punch downward to allow for the die cavity to be completely filled prior to moving to the dosing cam. The dosing cam will then push out the excess powders and only the amount you have tuned your machine to will remain.
The RTP 33 does not have the ability to display a readout of the amount of pressure that the machine is tuned to. You could determine the amount of pressure being used by putting the finished tablets through a hardness test.
Yes, the speed of the RTP 33 is adjustable. This adjustment is done by manually turning a wheel on the front side of the press. The press also uses a clutch system which allows you to engage and disengage the turret rotation.
The RTP 33 comes with anti vibration feet which will help prevent the machine from moving around during operation while also reducing the vibration and overall noise. The weight of the machine alone is enough to keep the machine in place, though it is important to note that the machine will need to be installed on a level surface.
The speed of the RTP 33 will have some effect on the life of the tooling. However, this ultimately depends on how the tooling is maintained and the materials that you are compressing.
Certo, facciamo formazione. Teniamo corsi di addestramento presso i nostri uffici di Bicester. La durata dei corsi è di una giornata circa.
The RTP 33 is best suited for industrial production of fertilizer, chlorine, and ceramic tablets which would not be meant for human consumption. That being said, the RTP 33 is perfectly capable of producing tablets which are safe for human consumption. It would just depend on the regulations in the state or country you will be operating within.
The RTP 33 is a very durable machine due to its construction. As with all of the RTP rotary tablet presses, there are wear parts that are designed to be relatively easy to replace and to extend the lifetime of the machines.
The RTP 33 ships via FedEx freight in a wooden crate. The machine is bolted to a steel pallet inside. It is important to keep both the crate and pallet in the event that you need to have the machine sent back for repair or transport it to a new facility.
A basic cleaning will take around 1.5 to 3 hours, depending on how difficult the tablet formula is to clean. A thorough clean, which would include removing the turret, will take up to a working day. Unless you have experienced staff and the means of safely lifting the turret off of the machine, it is recommended that you send the machine back to LFA for this level of maintenance.
It is recommended that the RTP33 be cleaned and maintained as per the cleaning matrices and lubrication schedules found here:
Being that there are 33 stations and not 9 or 10 respectively, it will take a bit longer to fully clean the RTP 33. A basic clean down should take around an hour and a half for the RTP 33.
Only one operator is required to operate the RTP 33. It is LFA’s recommendation that the operator remain present while the machine operates.
This will depend on how well the RTP 33 is maintained over the course of its lifetime. With proper care, including the replacement of wear parts and tooling when needed, the machine should be able to produce 4.5 billion tablets. The tooling would need to be refurbished or replaced over time but it is certainly within the capabilities of the machine.
An experienced operator can change the tooling in the RTP 33 in 1-2 hours but it likely will take you around 3 until you have become comfortable with the process.
Molto poco. Il costo medio per una compressa prodotta da una fabbrica esterna si aggira intorno a 0,002€ - 0,006€ a seconda delle difficoltà di compressione e delle dimensioni del lotto di produzione. Ciò significa che una TDP 5 si ammortizzerà con sole 380.000 compresse. Al ritmo di produzione di 5.000 compresse all’ora, per rientrare nell’investimento bastano soltanto 76 ore.
There are several differences between the RTP 33 and RTP 41. The RTP 41 comes with perspex doors which prevent contamination during production while also containing finer powders from entering the working environment. The RTP 33 does not have this feature. The RTP 41 also utilizes a Human Machine Interface, or HMI, to help monitor production and control the speed of the turret. The RTP 41 also has a higher maximum pressure of 80kn as compared to the 40kn of the RTP 33.
Yes, the RTP 33 can be fitted with a variable frequency drive, or VFD, which would allow you to run the press as slowly as needed.
The RTP 33 can be installed in an inexpensive cage which would make it more compliant in most instances. Unfortunately, there is not much more that can be done to make the RTP 33 more in compliance with regulations. You would be better off going with the RTP 9, RTP 10i, or RTP 41 if you are looking for a compliant rotary tablet press.
Unfortunately, the fill depth on the RTP 33 can not be increased to accommodate a larger tablet height.
Yes, the RTP 33 is capable of making dual layered tablets however there would be some modifications made and additional parts to make this possible.
The turret on the RTP 33 can be replaced in a day, though the change will require the use of a forklift or mechanical hoist system. We recommend that the machine be returned to your nearest LFA facility in order to properly replace the turret.
This will depend on your production capacity needs as the RTP 33 has a considerably higher rate of production. The reason for this is because it has 33 stations compared to 9 and the RTP 33 presses and fills on both sides of the turret and the RTP 9 does not. The RTP9 is suitable for the production of food grade products, however, so depending on the product you are making the RTP 9 may be the best option for your needs.
This will depend on the regulations in the state/province/country which the machine would be operated in. That being said, the RTP 33 would not qualify as a machine which would be suitable for most cleanroom environments.
Every LFA machine goes through a factory acceptance test or FAT both before it leaves the factory floor, and prior to being shipped to our customers. This is to ensure that any defects or issues can be dealt with prior to the machine arriving at your facility.
No, there are 3 specifications for Rotary Press Tooling and a number of different sizes that fall under them. These 3 specifications are RTP, Euro, and TSM. Under TSM and Euro tooling specifications, there are 4 common sizes: B, D, BB, and DB.
In order to determine whether or not your machine is still under warranty, you will need to call or email the office the machine was purchased from, and provide the serial number.
The RTP 33 allows the operator to adjust the speed, however, it does not come equipped with a variable frequency drive or VFD. This can be added to the machine, though this may add to the price and lead time.
Yes, the IQ/OQ documentation for the RTP 33 can be found on the website and through the following link:
The manual and other documentation for the RTP 33 can be found here:
To ensure that you have the most recent version of the RTP 33 manual, you can always access and download it from our website. This can be found at the bottom of any page under “Product Data”, which is located under the Policies section.
The RTP 33 is no more difficult to tune and operate than the other RTP models. That being said, there is no Human Machine Interface or HMI as seen on the RTP 10i and RTP 41. The HMI allows users to monitor the fill depth and pressure settings on a tablet press, as well as the rate of production.
It depends on your location as every country has a different set of rules to define GMP compliance. We recommend checking your local regulations if you are unsure.
When you feel resistance on the adjustment knobs on the RTP 33, it is because you're attempting to make the adjustment while the tooling is under compression. You will need to make adjustments when the punches are not making contact with the roller cams.
Yes, the RTP 33 is perfectly capable of producing tablets as well as pellets. The reason that it is listed as a pellet press is because the machine is not suitable for most cleanroom environments.
The construction materials of the RTP 33 can not be changed. We recommend one of our other RTP rotary press models should this be required by your regulatory authorities.
RTP 33 vs RTP 9
The RTP 33 will utilize 33 tooling sets while the RTP 9 only has room for 9 so the production capacity will be far greater on the RTP 33. RTP 33 is able to fill and press and fill on both sides of the turret which also allows for a much higher production capacity. If you require more than 100,000 tablets a week you will be better off going with the RTP 33. The RTP 33 also has a larger footprint then the RTP 9 will have. Both the RTP 33 and RTP 9 lack the Human Machine Interface or touchscreen control as seen on our other rotary presses.
RTP 33 vs RTP 10i
There are many differences between the RTP 33 and the RTP 10i, the most obvious being the amount of tooling sets which can be fitted on each machine. The RTP 33 takes 33 tooling sets, while the RTP 10i can be fit with 10 tooling sets. Another difference is the materials used to build the machines. While the RTP 10i exterior is stainless steel, the RTP 33 is cast iron which has been coated in heavy duty enamel. This will make the RTP 33 unsuitable for certain applications. The RTP 10i also has a pre-pressure feature which helps to reduce ejection forces. This is helpful when when working with difficult formulations. The RTP 10i is also equipped with a force feeder, whereas the RTP 33 uses a gravity fed system. If your formulation does not have decent flow properties, it may be necessary to go with a machine which utilizes a forced feeder. The RTP 10i also has a higher maximum pressure (80kn) than that of the RTP 33 (40kn.)
RTP 33 vs RTP 41
The RTP 41 has 8 more stations than the RTP 33, so it will have a slightly higher production capacity. There is also a higher maximum pressure on the RTP 41 (80Kn) then that of the RTP 33 (40Kn.) The construction materials for the RTP 41 will also be in line with most GMP requirements, whereas the RTP 33 will not. The RTP 41 also has a slightly larger footprint than the RTP 33. Other than that, both machines will press tablets on both sides of the turret and can be modified to press dual layered tablets as a result.
As with all machines, the RTP 33 has parts that need to be changed over time or can become damaged through user error. Below is a list of parts that are most frequently damaged or have been designed to wear to protect more expensive parts of the press.
Tooling - The tooling on the RTP 33 can become chipped or broken. Lead times for a new set of tooling can take as long as 6-8 weeks, so we recommend having a spare set or two. This is especially true if you have custom tooling.
Here is a link to the tooling page where it can be purchased: Tablet Press Tooling
Fill Tray - On the RTP 33, there is a Fill Tray, or feed frame, that is used to spread the powder over the die table and into its cavity. It has been formed from cast brass with chrome plating. Because this part sits directly in contact with the turret and the die table, it has been designed to wear. This protects not only the die table, but also the tooling. If this part is damaged by a die that is sitting above the die table, for instance, then it is possible to refinish it using a flat stone, some oil, and 3000 grit sandpaper. When the “gates” underneath this part are so small that powder is unable to pass smoothly between them, then you will need to replace this part.
Here is a link to the page where it can be purchased: Fill Trays - RTP 33
Fill Tray Scraper Blade - The Fill Tray Scraper Blade, or take off blade, on an RTP 33 removes excess powder from the die table that has been forced out of the die cavity by the dosing cam. This part can become damaged if a die is protruding from the die table or if a lower punch jumps up from the dosing cam. In the event that this happens it will need to be replaced to reduce waste.
Here is a link to the page where it can be purchased: Fibre Fill Tray Scrapers - RTP 33
Ejection Cam - The ejection cam on the RTP 33 is designed to eject the tablets at the correct moment during the turret's cycle. This partcan not be tuned and is fixed in place. Over time, this part can wear. As this happens, the ejection point of the tablets will get lower until they are not ejecting correctly from the die boars. There are 3 main causes of this:
While it is possible to shim the ejection cam, the wear is often not consistent across the entire cam. This can lead to excessive pressure on the motor, timing belt, and bearings in the press. At this point, we would recommend swapping out the ejection cam.
Here is a link to the page where it can be purchased:Ejection Cam - RTP 33
Fill Cam - The fill cam on an RTP 33 pulls the lower punches down so the die cavity can be filled with powder. This part is built from brass and designed to wear so both your tooling and press are protected. As this part wears, the maximum fill of the lower tooling can become inconsistent and effect tablet weights. There are a few main ways that the fill cam can become worn:
If the fill cam is inspected and there are obvious signs of damage then it is best to replace it to avoid damaging your machine.
Here is a link to the page where the fill cam can be purchased: Fill Cam - RTP 33
Dosing Cam - The dosing cam on the RTP 33 is used to calibrate the press to produce the desired tablet weight. This is done by pushing excess powder out of the die boar after it has been filled. If this is worn, then the tablets could become inconsistent causing the machine to no longer conform to mix recipes. There are a few main ways that the fill cam can become worn:
If you think that you have an excessively worn fill cam, you should inspect it for gashes or other damage. If it does not have a smooth and consistent incline, it should be replaced immediately.
Here is a link to the page where the fill cam can be purchased: Dosing Cam - RTP 33
Upper/Lower - Main Pressure Rollers - The Upper and Lower Main Pressure Rollers on the RTP 33 apply all of the pressure to the tooling. If these become worn, they can damage the tops of your tooling causing tablet hardness inconsistencies. This is typically caused by general wear and in some cases, excess punch pressure being applied. You should visually inspect your cams for signs of wear and replace them.
Here is a link to the page where the fill cam can be purchased: Upper Rolling Cam - RTP 33
LFA recommends that you use some variation of mechanical lifting system in order to safely move the machine. Whether that be a forklift, hoist, or pallet jack doesn’t matter, but the machine is simply too heavy to move without doing so. There is an eye bolt conveniently located on the top of the machine which can be used with a hoist system.
The only differences between a tablet press and a pellet press will have to do with the materials it is composed of and the safety measures found on the machine.
A tablet press will usually be made with stainless steel and other food grade contact parts while also including an enclosure. This enclosure prevents contaminants from getting into the working area and powders from becoming airborne in the lab or manufacturing facility.
A pellet press will utilize the same mechanics but may not have all food grade contact parts. The RTP 33 does for the most part, with the exception of enclosures.
The lifetime of tooling is difficult thing to calculate. This is because it is dependent on a number of different factors.
The first thing to consider is the product that is being pressed. The softer the product, the less of a sandpaper effect it will have on the tooling. If the product is very coarse, however, then the likelihood of wear increases as it moves over the face of the upper and lower punches during compression.
The next thing that affects the life of the tooling is its shape. If the cup of the tooling is very deep, then the powder will have to move a lot further over its surface during compression. As a result, this causes more wear and shortens the life of the tooling.
The surface of the punch will also determine how long the tooling lasts. For coated tooling, the material used to coat the punches will influence the tooling's longevity. For uncoated tooling, the type of steel should be considered in relation to the tooling’s lifetime.
Ultimately, it is impossible to give an exact figure without running the tooling in a production environment.
A good rule of thumb is this:
The standard life of shelf tooling from LFA should make 2-5 million tablets.
Standard S7 tooling that has been customized will make around 10m tablets.
A well designed set of customized tooling that has been coated can make up to 65m tablets.
These estimates are applicable for tooling that has been cleaned properly and used correctly in the press.
The RTP 33 is capable of producing a maximum diameter of 12 mm when pressing a round tablet, while 14 mm is the longest dimension for non-round tooling. This is due to the dimensions of the tooling that fit the RTP 33 turret.
The RTP 33 is composed of HT200 and HT250 cast iron. The spare parts are be made from materials which best suit their purpose.
For instance, the fill or feed tray is made from brass to prevent damage to your tooling should the tray or tooling not be installed properly and make contact.
The scraper blade, which is located on the left hand side of the fill tray, is made from composite materials. This prevents it from damaging the turret while it clears it of fine powder.
The take-off blade, which is on the opposite side of the tray, is made from stainless steel as it makes contact with the product.
The hoppers are also composed of stainless steel.
The operator(s) should be wearing appropriate PPE that is suitable for the product being used with the machine. At no time should an operator have their hands near the working area while the machine is operating. All loose jewelry should be removed. Hair should be pulled back and covered.
In order to prevent cross contamination between batches of different products, the machine should be thoroughly cleaned. All tooling should be removed, cleaned, and coated in a light food grade oil. The machine should be cleaned from top to bottom, paying particular attention to the turret itself. Using a tool such as a die seat cleaner will ensure that the cavities that the dies are installed into are properly cleaned. LFA is happy to provide you with a set, which can be found here:
As with any tablet press, it is good to have a particle size of around 80-60 mesh.
This would be large enough to avoid large losses and small enough to flow well through the machine. If the powder is finer than this then you are going to experience a larger level of loss.
If the particles are larger than this then it might not flow through the machine well and get caught as it is trying to enter into the die bore.
This being said every powder is very different and you will need to do tries to work out what is best for them.
The only parts on the RTP 33 that are not covered under warranty are the tooling sets. If you receive tooling that is not exactly to the specifications defined in the tooling drawings, then we will offer a refund or have them remade. The warranty is valid for 12 months, the complete terms and conditions can be found here:
We send out all machines with the local plug on and set up to run on the local power supply.
The main reason one would choose the RTP 33 rather than the RTP 41 would be the price difference. If your product does not need to be safe for human consumption, then it would make sense to go with the RTP 33. The RTP 33 is rugged, sturdy, and will be able to produce tablets/pellets at a high rate of production.
Get a capsule filler.
You will not be able to make tablets.
Click here for more information https://www.lfacapsulefillers.com/
There are a number of ways we are able to support you:
- Every machine comes with a full manual that is emailed to you after purchase.
- There is a large range of video tutorials to teach you how to use the press.
- The machine comes with lifetime technical support. You can call, Skype or email to get answers to your questions and problems.
- We also offer free training at any one of our regional offices.
If after all of this you are still struggling to use your press, we are able to come to you. This is a service we charge for.
More information on this can be found here: https://www.lfatabletpresses.com/services
The RTP 33 can be fitted with RTP tooling which is slightly different from TSM or Euro standard tooling. A drawing which represents the dimensions can be found here: RTP Tooling Diagram
There are no special requirements when shipping tablet presses or capsule filling machines over state lines. The due diligence process, however, will be necessary in order to ship these machines anywhere within the United States.
If your product needs to be manufactured in a GMP rated facility, you would want to go with the RTP 10i or RTP 41 instead. The RTP 33 is not jacketed in stainless steel and does not have the perspex doors for preventing contaminants from entering the working area and fine powders from making their way into your facility.
The RTP 33 is manufactured at our production facility in Taiwan.
Depending on the pressure settings on the machine, the upper and lower roller cams may not actually spin while the machine is under operation. They are capable of spinning so as to more evenly distribute the wear to the parts, however, they will not always spin.
The reason that the RTP 33 is only capable of producing a 12 mm maximum diameter tablet has to do with the tooling and not the machine itself. The tooling which fits the RTP 33 turret cannot produce a tablet larger than 12 mm in diameter because there is not enough room in the dies for this to be possible. The turret and cams can be swapped out to fit larger dimension tooling such as Euro D; however, after the cost and time it would take to make the switch, you would be better off going with the RTP 10i or the RTP 26.
The RTP 33 uses two hoppers and two feed trays because the machine is set up to fill and press on both sides of the turret. As a result, 66 tablets are produced each time the turret makes a full rotation . This also allows for dual layered tablets after making some modifications to the machine.
You will always need to adjust the fill depth and pressure settings on the RTP 33 when using different sized/shaped tooling sets. The speed can remain constant between different sets of tooling as long as the pressure and fill depth settings are adjusted accordingly. It is important to keep in mind that whenever you are increasing the speed of a rotary press you are decreasing the dwell time or time in which the powders are under compression and therefore decreasing the pressure.
The speed at which a press can be run will vary depending on the raw materials in the mix that is being pressed. If the mix has a less than ideal flow rate, then the speed of rotation would need to be slowed to down to ensure a complete fill during each rotation. Additionally, if your mix has poor direct compression, the dwell time must be increased as much as possible to make up for this.
Unless you have a formula with excellent direct compression and flow properties you should never run the RTP 33 at its maximum speed. On any rotary press, as you increase the speed of the turret’s rotation, you are also decreasing the dwell time. This refers to the amount of time that the tablet is under compression. As dwell time decreases, so does the compression force, so increasing the speed on a rotary press actually decreases the amount of pressure that machine is using. Even at the highest pressure setting, this will still be true as you increase the speed of the turret's rotation. For this reason it is not recommended to run the machine at its highest rate of production.